| Description |
1 online resource (xix, 433 pages) : illustrations |
| Contents |
1. Introduction to the Handbook -- 2. Process Selection Strategies and Case Studies -- 3. Casting Processes -- 4. Forming Processes -- 5. Plastics and Composites Processing -- 6. Maning Processes -- 7. Non-traditional Maning Processes -- 8. Rapid Prototyping Processes -- 9. Surface Engineering Processes -- 10. Assembly Systems -- 11. Joining Processes -- 12. Component Costing -- 13. Assembly Costing |
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1. Introduction to the Handbook -- 1.1. The Economic Case for Manufacturing Process Selection -- 1.2. Manufacturing Process Information for Designers -- 1.3. This Handbook, its Objectives and Strategy -- 1.3.1. Outline Process for Design for Manufacture and Assembly -- 1.3.2. Classification of Materials and Processes -- 1.3.3. Process Selection Strategy Overview -- 1.3.4. PRIMA Structure -- 1.3.5. Definitions for Geometrical racteristics -- 2. Process Selection Strategies and Case Studies -- 2.1. Manufacturing Process Selection -- 2.1.1. Selection Strategy -- 2.1.2. Case Studies -- 2.2. Rapid Prototyping Process Selection -- 2.2.1. Selection Strategy -- 2.2.2. Case Study -- Prototype Turgo Turbine -- 2.3. Surface Engineering Process Selection -- 2.3.1. Selection Strategy -- 2.3.2. Case Study -- Fatigue Life Improvement of a Shaft -- 2.4. Assembly System Selection -- 2.4.1. Selection Strategy -- 2.4.2. Case Studies -- 2.5. Joining Process Selection -- 2.5.1. Selection Strategy -- 2.5.2. Case Studies -- 3. Casting Processes -- 3.1. Sand Casting -- 3.2. Shell Moulding -- 3.3. Gravity Die Casting -- 3.4. Pressure Die Casting -- 3.5. Centrifugal Casting -- 3.6. Investment Casting -- 3.7. Ceramic Mould Casting -- 3.8. Plaster Mould Casting -- 3.9. Squeeze Casting -- 4. Forming Processes -- 4.1. Forging -- 4.2. Rolling -- 4.3. Drawing -- 4.4. Cold Forming -- 4.5. Cold Heading -- 4.6. Swaging -- 4.7. Superplastic Forming -- 4.8. Sheet-metal Shearing -- 4.9. Sheet-metal Forming -- 4.10. Spinning -- 4.11. Powder Metallurgy -- 4.12. Metal Injection Moulding -- 4.13. Continuous Extrusion (Metals) -- 5. Plastics and Composites Processing -- 5.1. Injection Moulding -- 5.2. Reaction Injection Moulding -- 5.3. Compression Moulding -- 5.4. Resin Transfer Moulding -- 5.5. Vacuum Forming -- 5.6. Blow Moulding -- 5.7. Rotational Moulding -- 5.8. Contact Moulding -- 5.9. Pultrusion -- 5.10. Continuous Extrusion (Plastics) -- 6. Maning Processes -- 6.1. Turning and Boring -- 6.2. Milling -- 6.3. Planing and Shaping -- 6.4. Drilling -- 6.5. Broang -- 6.6. Reaming -- 6.7. Grinding -- 6.8. Honing -- 6.9. Lapping -- 7. Non-traditional Maning Processes -- 7.1. Electrical Disrge Maning (EDM) -- 7.2. Electromical Maning (ECM) -- 7.3. Electron Beam Maning (EBM) -- 7.4. Laser Beam Maning (LBM) -- 7.5. mical Maning (CM) -- 7.6. Ultrasonic Maning (USM) -- 7.7. Abrasive Jet Maning (AJM) -- 8. Rapid Prototyping Processes -- 8.1. Stereolithography (SLA) -- 8.2. 3D Printing (3DP) -- 8.3. Selective Laser Sintering (SLS) -- 8.4. Laminated Object Manufacturing (LOM) -- 8.5. Fused Deposition Modelling (FDM) -- 9. Surface Engineering Processes -- 9.1. Carburising -- 9.2. Nitriding -- 9.3. Ion Implantation -- 9.4. Anodising -- 9.5. Thermal Hardening -- 9.6. Shot Peening -- 9.7. omating -- 9.8. mical Vapour Deposition (CVD) -- 9.9. Physical Vapour Deposition (PVD) -- 9.10. Electroless Nickel -- 9.11. Electroplating -- 9.12. Hot Dip Coating -- 9.13. Thermal Spraying -- 10. Assembly Systems -- 10.1. Manual Assembly -- 10.2. Flexible Assembly -- 10.3. Dedicated Assembly -- 11. Joining Processes -- 11.1. Tungsten Inert-gas Welding (TIG) -- 11.2. Metal Inert-gas Welding (MIG) -- 11.3. Manual Metal Arc Welding (MMA) -- 11.4. Submerged Arc Welding (SAW) -- 11.5. Electron Beam Welding (EBW) -- 11.6. Laser Beam Welding (LBW) -- 11.7. Plasma Arc Welding (PAW) -- 11.8. Resistance Welding -- 11.9. Solid-state Welding -- 11.10. Thermit Welding (TW) -- 11.11. Gas Welding (GW) -- 11.12. Brazing -- 11.13. Soldering -- 11.14. Thermoplastic Welding -- 11.15. Adhesive Bonding -- 11.16. Menical Fastening -- 12. Component Costing -- 12.1. Introduction -- 12.2. Basic Processing Cost (Pc) -- 12.3. Relative Cost Coefficient (Rc) -- 12.3.1. Material to Process Suitability (Cmp) -- 12.3.2. Shape Complexity (Cc) -- 12.3.3. Section Coefficient (Cs) -- 12.3.4. Tolerance (Ct) and Surface Finish (Cf) Coefficients -- 12.4. Material Cost (Mc) -- 12.5. Model Validation -- 12.6. Case Studies -- 12.6.1. Car Headlight Trimscrew -- 12.6.2. Pivot Pin -- 12.6.3. Spark Plug Body -- 12.6.4. Control Valve Sleeve -- 12.7. Bespoke Costing Development -- 12.7.1. Basic Processing Cost (Pc) -- 12.7.2. Addition of Pc Data for a New Manufacturing Process -- 12.7.3. Relative Cost Coefficient (Rc) -- 12.7.4. Addition of Rc Data for a New Manufacturing Process -- 13. Assembly Costing -- 13.1. Introduction -- 13.2. Assembly Costing Model -- 13.2.1. Component Handling Analysis -- 13.2.2. Component Fitting Analysis -- 13.3. Assembly Structure Diagram -- 13.4. Case Studies -- 13.4.1. Staple Remover -- 13.4.2. Floppy Disk |
| Summary |
Manufacturing Process Selection Handbook provides engineers and designers with process knowledge and the essential technological and cost data to guide the selection of manufacturing processes early in the product development cycle. Building on content from the authors' earlier introductory Process Selection guide, this expanded handbook begins with the challenges and benefits of identifying manufacturing processes in the design phase and appropriate strategies for process selection. The bulk of the book is then dedicated to concise coverage of different manufacturing processes, providing a quick reference guide for easy comparison and informed decision making. For each process examined, the book considers key factors driving selection decisions, including: Basic process descriptions with simple diagrams to illustrate Notes on material suitability Notes on available process variations Economic considerations such as costs and production rates Typical applications and product examples Notes on design aspects and quality issues Providing a quick and effective reference for the informed selection of manufacturing processes with suitable characteristics and capabilities, Manufacturing Process Selection Handbook is intended to quickly develop or refresh your experience of selecting optimal processes and costing design alternatives in the context of concurrent engineering. It is an ideal reference for those working in mechanical design across a variety of industries and a valuable learning resource for advanced students undertaking design modules and projects as part of broader engineering programs. Provides manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes in a standard format Includes process capability charts detailing the processing tolerance ranges for key material types Offers detailed methods for estimating costs, both at the component and assembly level |
| Bibliography |
Includes bibliographical references and index |
| Notes |
English |
| Subject |
Manufacturing processes -- Handbooks, manuals, etc
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TECHNOLOGY & ENGINEERING -- Industrial Engineering.
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Manufacturing processes
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| Genre/Form |
Handbooks and manuals
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| Form |
Electronic book
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| Author |
Booker, J. D
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| LC no. |
2013431990 |
| ISBN |
9780080993577 |
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0080993575 |
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0080993605 |
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9780080993607 |
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9781299193109 |
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1299193102 |
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