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Book Cover
E-book

Title Handbook of troubleshooting plastics processes : a practical guide / edited by John Wagner
Published Hoboken, N.J. : John Wiley & Sons, [2012]
Online access available from:
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Description 1 online resource
Series Polymer science and plastics engineering
Polymer science and plastics engineering.
Contents Half Title page; Title page; Copyright page; Preface; List of Contributors; Part 1: Troubleshooting Basics; Chapter 1: The Economics of Troubleshooting Polymer Processing Systems; 1.1 Introduction; 1.2 Economic Incentives and Necessities; 1.3 Troubleshooting Resources and Their Cost; 1.4 Managing Resources and Costs; 1.5 Troubleshooting Techniques and Their Relative Costs; 1.6 Case Histories; 1.7 Conclusions; References; Chapter 2: Troubleshooting Philosophy; 2.1 Introduction; 2.2 Troubleshooting Methodology; Bibliography; Chapter 3: Statistical Tools for Trouble Shooting a Process
3.1 Introduction3.2 Basic Statistical Concepts; 3.3 Sample Mean and Standard Deviation; 3.4 Design of Experiments (DOE); 3.5 Process Capability; 3.6 Control Charts; References; Bibliography; Part 2: Extrusion Processes; Chapter 4: Single Screw Extrusion; 4.1 Introduction; 4.2 Process Description; References; Chapter 5: Troubleshooting the Co-rotating Fully Intermeshing Twin-screw Compounding System; 5.1 Introduction; 5.2 Equipment Description; 5.3 Troubleshooting; 5.4 Tools of the Successful Troubleshooter; 5.5 Product, Process and Equipment Knowledge; 5.6 Conclusion; References
Chapter 6: Troubleshooting for Injection Molding6.1 Introduction; 6.2 Understanding Temperature Control; 6.3 Product Shift to a Different Machine; 6.4 Part Weight as an Analytical Tool; 6.5 Part Weight as Dimensional Aimpoint Control; 6.6 Determining the Gate Freeze-Off Time; References; Chapter 7: Blown Film; 7.1 Introduction; 7.2 Process Description; 7.3 Special Tools for Troubleshooting; 7.4 Case Studies; References; Chapter 8: Cast Film Troubleshooting; 8.1 Coextrusion Film Systems; 8.2 Troubleshooting Method; 8.3 Common Problems, Hypotheses and Tests; References
Chapter 9: Oriented Films-Troubleshooting and Characterization9.1 Introduction; 9.2 Process Overview: Biaxial Orientation; 9.3 Oriented Film Markets; 9.4 Troubleshooting the Film Orientation Process as Applied to OPP Films; 9.5 Special Tools for Troubleshooting; 9.6 Case Studies; References; Bibliography; Chapter 10: Troubleshooting the Thermoforming Process; 10.1 General Concepts in Thermoforming; 10.2 Categorization of the Process; 10.3 Specific Aspects of the Thermoforming Process; 10.4 Problem Solving Methodology; 10.5 General Preventative Maintenance Concepts
10.6 General Predictive Maintenance Concepts10.7 Safety during Troubleshooting; Appendix 1: Thermoforming References with Troubleshooting Sections; Appendix 2: Plastic Materials References; Appendix 3: Troubleshooting Guidelines for Thick-Gauge Thermoforming (abstracted from [1], [10], and [13]).; Appendix 4: Troubleshooting Guidelines for Thin-Gauge Thermoforming (abstracted from [1, 9, 10, 14]).; Appendix 5: Time-dependent Ranking of Typical Courses of Action (Note: Change only one parameter at a time!)
Summary "This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface:"In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company "-- Provided by publisher
"This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The technical level is for process engineers and production personnel"-- Provided by publisher
Bibliography Includes bibliographical references and index
Notes Print version record
Subject Plastics -- Molding -- Handbooks, manuals, etc
Injection molding of plastics -- Handbooks, manuals, etc
TECHNOLOGY & ENGINEERING -- Chemical & Biochemical.
Injection molding of plastics
Plastics -- Molding
Genre/Form handbooks.
Handbooks and manuals
Handbooks and manuals.
Guides et manuels.
Form Electronic book
Author Wagner, John R
ISBN 9781118511183
1118511182
9781118511169
1118511166