Machine derived contents note: 1. DFM Concepts 9 -- 1.1 History of DFM 1.2 Vulnerability 1.3 DFM and -- Competition 1.4 Problems without DFM 1.5 Manufacturing -- Improvements 1.6 Manufacturability 1.7 Early Effects of -- Design 1.8 Do It Right the First Time 1.9 Benefits of DFM. -- 2. Design Philosophy 23 -- 2.1 Design Consideration 2.2 DFM vs Design Freedom 2.3 -- DFM vs Design Time 2.4 Systems Approach to DFM 2.5 -- Creativity 2.6 The Creative Process 2.7 Brainstorming 2.8 -- Implementing Designs 2.9 Acquiring DFM Capabilities 2.10 -- Understanding Manufacturing 2.11 Individual's Role in DFM. -- 3. Company DFM Programs 43 -- 3.1 Goals of a DFM Program 3.2 Benefits of a DFM Program -- 3.3 Organizing a DFM Program 3.4 DFM Sources 3.5 -- Structuring DFM Information 3.6 Checklists 3.7 Checklist -- Formats 3.8 Grouping Rules and Guidelines 3.9 Checklist -- Numbering 3.10 Approval 3.11 Publication 3.12 Training -- 3.13 Implementing Training 3.14 Design Teams 3.15 -- Motivation 3.16 Follow-up 3.17 Revisions. -- Part II - COST REDUCTION -- "4. Group Technology 63 -- 4.1 Group Technology in Design 4.2 GT in Manufacturing 4.3 -- Retrieval 4.4 Coding Systems 4.5 Elements of Typical Codes -- 4.6 Benefits of Group Technology 4.7 Group Technology -- Results 4.8 Modular Design 4.9 Benefits of Modular Design. -- 5. Standardization and Commonality 73 -- 5.1 Standardization 5.2 Part Commonality 5.3 Zero Based -- Approach 5.4 Parts List Determination 5.5 Using the -- Commonality List 5.6 Feature Commonality 5.7 Feature List -- Determination 5.8 Commonality Program Benefits -- 5.9 Commonality Results 5.10 Purchased Parts 5.11 Cost -- Savings of Purchased Parts 5.12 Time Savings of Purchased -- Parts 5.13 Exceptions to Anderson's Law 5.14 Spare Parts -- Availability 5.15 Special Parts from Catalogs 5.16 Make or -- Buy Decisions 5.17 Using Catalogs 5.18 Information in -- Catalogs 5.19 Catalog Standardization 5.20 Suppliers Designing -- Parts. -- 6. Value Analysis 93 -- 6.1 Value 6.2 Value Analysis 6.3 Value Engineering 6.4 -- Why Unnecessary Costs Exist 6.5 The Impact of Cost Reduction -- 6.6 What To Do With Cost Savings 6.7 Value Analysis -- Approach 6.8 Perspective for VA/VE 6.9 Value Techniques -- 6.10 Comparison to Known Value 6.11 Functional Analysis -- 6.12 Financial Analysis 6.13 Cost of Quality 6.14 Total Cost -- Considerations. -- Part III - ASSEMBLY -- 7. Assembly Strategies 105 -- 7.1 Assembly Systems 7.2 Design for Manual Assembly 7.3 -- Design for Adaptive Assembly 7.4 Design for Automatic -- Assembly 7.5 Design for Flexible Assembly 7.6 Employee -- Involvement 7.7 Product/Process Design Strategy 7.8 Manual -- vs Automatic Assembly 7.9 Justification Analysis 7.10 -- Automatic Assembly Principles 7.11 Social Factors. -- 8. DFM strategies for product design 117 -- 8.1 Guideline Numbering System 8.2 Assembly Strategy -- Guidelines 8.3 Fastening Strategy and Guidelines 8.4 Assembly -- Motions Guidelines 8.5 Test Strategy and Guidelines 8.6 Test. -- Development Strategy. -- 9. Guidelines for part design 133 -- 9.1 Standardization Guidelines 9.2 Criteria for Combining Parts -- 9.3 Part Shape Strategy and Guidelines 9.4 Tolerancing 9.5 -- Guidelines for Handling by Automation. -- 10. Design for Quality 149 -- 10.1 Effect of Design on Quality 10.2 Quality and -- Manufacturing 10.3 Effect of Part Quality 10.4 Cumulative -- Effects on Product Quality 10.5 Part Quality 10.6 Integration -- and Interaction of Parts 10.7 Quality Strategies for Products -- 10.8 Quality Strategies for Part Design 10.9 Quality Strategies -- for Assemblies 10.10 Reliability 10.11 Measurement of -- Reliability 10.12 Reliability Phases 10.13 Stress Related -- Failures 10.14 Designing Products for Reliability. -- 11. Design for Repair and Maintenance 167 -- 11.1 Designing for Ease of Repair (Guidelines) 11.2 -- Maintenance 11.3 Maintenance Measurements 11.4 Designing -- for Ease of Maintenance (Guidelines). -- 12. Human Factors and DFM 179 -- 12.1 Designing to Minimize Errors (Guidelines) 12.2 Solutions -- to Error Prevention After Design. -- Part VI - CONCLUSION -- Epilogue: Summary of Benefits 187 -- APPENDIX -- A. Summary of Guidelines 193 -- B. DFM for Printed Circuit Boards 201 -- B-1 Printed Circuit Manufacture B-2 DFM for PC Boards B-3 -- Maximizing Use of Automation B-4 Maximizing Process Yield -- B-5 Group Technology for PC Boards B-6 PC Board -- Manufacturing Equipment B-7 General DFM Strategies B-8 -- Guideline Numbering B-9 Component Guidelines B-10 -- Assembly Guidelines B-11 Quality Guidelines B-12 Test -- Guidelines
