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Book Cover
E-book
Author Kyratsis, Panagiotis

Title 3D FEA simulations in machining / Panagiotis Kyratsis, Anastasios Tzotzis, J. Paulo Davim
Published Cham : Springer, 2023

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Description 1 online resource (95 p.)
Series SpringerBriefs in Applied Sciences and Technology, Manufacturing and surface engineering
SpringerBriefs in applied sciences and technology. Manufacturing and surface engineering.
Contents Intro -- Contents -- 1 A Comparative Study Between 2D and 3D Finite Element Methods in Machining -- 1.1 Introduction -- 1.2 Comparison Between 2D and 3D FEM Analysis Techniques -- 1.2.1 Evaluation of Cutting Forces and Torque -- 1.2.2 Chip Formation and Dimensions Assessment -- 1.2.3 Examination of Residual Stresses -- 1.2.4 Temperature and Tool-Wear Assessment -- 1.3 Conclusions -- References -- 2 Fundamentals of 3D Finite Element Modeling in Conventional Machining -- 2.1 Introduction -- 2.1.1 FEM-Based Studies in Machining -- 2.1.2 Advantages and Limitations of FEM
2.2 Finite Element Modeling in Machining -- 2.2.1 Meshing and Element Types -- 2.2.2 Mesh Adaptivity -- 2.2.3 Tool-Workpiece Representation -- 2.2.4 Boundary Conditions -- 2.2.5 Material Flow Stress Modeling -- 2.2.6 Friction Modeling and Contact Description -- 2.2.7 Material Separation -- 2.2.8 Tool Wear -- 2.3 Typical FEM-Based Results -- 2.3.1 Cuttings Forces, Torque, and Residual Stresses -- 2.3.2 Chip Morphology, Temperature Distribution, and Wear -- 2.4 Conclusions and Perspectives -- References -- 3 FEM-Based Study of AISI52100 Steel Machining: A Combined 2D and 3D Approach
3.1 Introduction -- 3.2 Materials and Methods -- 3.2.1 Machining Process Framework -- 3.2.2 Preliminary FE Model Assessment -- 3.2.3 Numerical Modeling of the Turning Process in Three Dimensions -- 3.3 Results and Findings -- 3.3.1 Machining Forces Evaluation -- 3.3.2 Chip Geometry Evaluation -- 3.4 Conclusions -- References -- 4 Experimental and 3D Numerical Study of AA7075-T6 Drilling Process -- 4.1 Introduction -- 4.2 Materials and Methods -- 4.2.1 Layout of Experimental Testing -- 4.2.2 Finite Element Layout -- 4.3 Results and Findings -- 4.3.1 Cutting Forces and Torque Analysis
4.3.2 Chip Morphology Analysis -- 4.3.3 Temperature Distribution Analysis -- 4.3.4 Concluding Remarks -- References -- 5 3D Finite Element Simulation of CK45 Steel Face-Milling: Chip Morphology and Tool Wear Validation -- 5.1 Introduction -- 5.2 Materials and Methods -- 5.2.1 Experimental Framework -- 5.2.2 Face-Milling CAD-Based Setup -- 5.2.3 Numerical Modeling of the Face-Milling Process -- 5.3 Results and Discussion -- 5.3.1 Chip Formation Analysis and Temperature Distribution Evaluation -- 5.3.2 Tool Wear Assessment -- 5.4 Concluding Remarks -- References
Summary This book covers machining simulations using advanced nonlinear finite element analysis (FEA) methodologies coupled with CAD-based techniques. The content increases awareness about the possibilities to reduce the actual experimental work via experimentally validated simulations using nonlinear finite element analysis
Bibliography Includes bibliographical references
Notes Online resource; title from PDF title page (SpringerLink, viewed March 22, 2023)
Subject Machining -- Computer simulation
Finite element method.
Finite element method
Form Electronic book
Author Tzotzis, Anastasios
Davim, J. Paulo.
ISBN 9783031240386
3031240383