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Book Cover
Book
Author Tawancy, Hani M.

Title Practical engineering failure analysis / Hani M. Tawancy, Anwar Ul-Hamid, Nureddin M. Abbas
Published New York ; [Great Britain] : M. Dekker, [2004]
©2004

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Location Call no. Vol. Availability
 W'PONDS  620.112 Taw/Pef  AVAILABLE
Description ix, 595 pages : illustrations ; 24 cm
Series Mechanical engineering ; 179
Mechanical engineering (Marcel Dekker, Inc.) ; 179
Contents Machine derived contents note: 1 Introduction 1 -- 1.1 Engineering Products and Their Performance 1 -- 1.2 Engineering Properties of Materials 4 -- 1.3 Classes of the Engineering Alloys 9 -- 1.4 Structure of Engineering Alloys 10 -- 1.5 Failure of Engineering Products 11 -- 1.6 Imperfect vs. Defective Products 12 -- 1.7 Definition and Objective of Failure Analysis Investigations 14 -- 1.8 Approach to Failure Analysis Investigations 14 -- 1.9 Background Requirements of the Failure Analyst: Scope of -- the Book 16 -- 2 Engineering Design-Fabrication-Performance 18 -- 2.1 Introduction 18 -- 2.2 Stages of Engineering Design 20 -- 2.3 Material Selection 21 -- 2.4 Fabrication of Engineering Alloys 22 -- 2.5 Solidification of Ingots 23 -- 2.6 Cold Working 25 -- 2.7 Recrystallization 26 -- 2.8 Thermomechanical Processing 27 -- 2.9 Primary Fabrication Techniques 28 -- 2.10 Secondary Fabrication Techniques 34 -- 2.11 Joining Techniques 37 -- 2.12 Service Performance 41 -- 2.13 Common Causes of Failure 42 -- 3 Principles of Mechanics 44 -- 3.1 Introduction 44 -- 3.2 Concepts of Mechanics 45 -- 3.3 Concept of Mechanical Force 46 -- 3.4 Concepts of Work and Energy 48 -- 3.5 Force and Motion 49 -- 3.6 Conservation of Energy 51 -- 3.7 Concept of Machines 51 -- 3.8 State of Mechanical Equilibrium 52 -- 3.9 Concept of Strain 53 -- 3.10 Concept of Stress 55 -- 3.11 Hook's Law 59 -- 4 Property Evaluation 61 -- 4.1 Introduction 61 -- 4.2 Nondestructive Tests 61 -- 4.3 Destructive Tests: Measurement of Mechanical Properties 70 -- 5 Stress Analysis 97 -- 5.1 Introduction 97 -- 5.2 Uniaxial State of Stress 98 -- 5.3 Generalized State of Stress 100 -- 5.4 Multiaxial Stress-Strain Relationship 113 -- 5.5 Loading Conditions and Stress 116 -- 5.6 Thermal Stress 120 -- 5.7 Type of Stress Required to Produce Plastic Deformation 121 -- 5.8 Maximum Stresses 122 -- 5.9 Design Stresses 123 -- 5.10 Criterion for the Onset of Plastic Deformation (Yielding) 124 -- 5.11 Stress Concentration 125 -- 5.12 Criteria for Mechanical Failure 128 -- 5.13 Applications: Analysis of Stresses in Specific Components 128 -- 5.14 Solved Problems 141 -- 6 Macroscopic Aspects of Fracture and Fracture Mechanics 155 -- 6.1 Definition of Fracture 155 -- 6.2 Objective of Fracture Mechanics 156 -- 6.3 Use of the Terms Brittle and Ductile in Fracture 157 -- 6.4 Crack Loading Modes and Macroscopic Morphology of -- Fracture Surfaces 159 -- 6.5 Crack Propagation Under a Plane Strain Condition 161 -- 6.6 Crack Propagation Under a Plane Stress Condition 163 -- 6.7 Crack Propagation Under a Mixed State of Plane -- Strain and Stress 164 -- 6.8 Sequence of Events Leading to Fracture 164 -- 6.9 Classification of Crack Propagation Modes According to -- Loading Conditions 168 -- 6.10 Variables Affecting Fracture Behavior 172 -- 6.11 Basic Principles of Fracture Mechanics 179 -- 6.12 Linear Elastic Fracture Mechanics (LEFM) 180 -- 6.13 Use of Fracture Mechanics in Design 187 -- 6.14 Concept of Allowable Crack Size 189 -- 6.15 Use of Fracture Mechanics in Failure Analysis 194 -- 6.16 Selection of Materials Resistant to Fracture 204 -- 7 Structure of Engineering Alloys 209 -- 7.1 Introduction 209 -- 7.2 Principles of Thermodynamics 209 -- 7.3 Elements of Internal Structure 214 -- 7.4 Structure of the Atom 215 -- 7.5 Significance of the Electronic Structure of Atom 219 -- 7.6 Electronic Structure and Chemical Properties: -- Classes of Elements 219 -- 7.7 Origin of Interatomic Binding Forces 222 -- 7.8 Types of Interatomic Binding Forces 223 -- 7.9 Bond Strength and Properties of Materials 228 -- 7.10 Arrangement of Atoms in Perfect Crystals 231 -- 7.11 Understanding the Microscopic Plasticity of Perfect Crystals 237 -- 7.12 Crystal Imperfections 240 -- 7.13 Understanding the Microscopic Plasticity of Real Crystals 256 -- 7.14 Alloy Phases and Phase Change 265 -- 7.15 Equilibrium Phase Diagrams 276 -- 7.16 Methods of Strengthening Engineering Alloys 285 -- 8 Materials Characterization 291 -- 8.1 Introduction 291 -- 8.2 Techniques for Microstructural Characterization 291 -- 8.3 Techniques for Chemical Analysis 311 -- 8.4 Microstructure of Engineering Alloys 334 -- 9 Corrosion 344 -- 9.1 Introduction 344 -- 9.2 Low-Temperature Aqueous Corrosion 345 -- 9.3 High-Temperature Corrosion 377 -- 10 Metallurgical Aspects of Fracture and Fractography 397 -- 10.1 Introduction 397 -- 10.2 Microscopic Aspects of Crack Nucleation 398 -- 10.3 Microscopic Mechanisms of Crack Propagation 400 -- 10.4 Fracture Modes and Fractography 409 -- 11 Failure Analysis Procedure 413 -- 11.1 Introduction 413 -- 11.2 Definition of the Problem 414 -- 11.3 Technical Background 415 -- 11.4 Experimental Program and Analysis 415 -- 11.5 Mode of Failure vs. Cause of Failure 418 -- 11.6 Data Interpretation and Terminology 419 -- 11.7 Recommendations 419 -- 11.8 Failure Analysis Reports 420 -- 12 Case Studies 422 -- 12.1 Introduction 422 -- 12.2 Failure of Engineering Alloys Due to Improper -- Processing Practice 423 -- 12.3 Failure of Engineering Products During -- Manufacturing 450 -- 12.4 Effect of Variations in Design on Service -- Performance 457 -- 12.5 Failure of Engineering Products During Service -- Because of Unanticipated Service Conditions 466 -- 12.6 Failure of Engineering Products During Service -- Because of Improper Material Selection 496 -- 12.7 Failure of Engineering Products During Service -- Because of Improper Service Conditions 544 -- Appendix A Chemical Composition and Classification of -- Selected Steels 581 -- Appendix B Units of Measurements in Mechanics 587 -- Appendix C Moment of Inertia of Selected Cross Sections 590
Summary "This reference/text demonstrates the correct methodology to conduct successful failure analyses, as well as offering the background necessary for these investigations - covering procedures to reduce the occurrence of component failures due to errors in material selection, design, and manufacturing, as well as fatigue, stress, cracking, creep, and operating conditions." "Providing examples and useful recommendations, Practical Engineering Failure Analysis illustrates a wide variety of techniques to determine the cause and mode of failure and identify the weakest link in the design-fabrication-performance chain of a product...provides the tools necessary to evaluate, predict, and prevent component failure in a broad range of materials...contains a variety of case studies - arranged by industry - that showcases failures related to the processing of materials, manufacturing conditions, and noncompliance with operating instructions...and discusses faults due to shortcomings in design, casting, forging, welding, machining, and heat treatment."--BOOK JACKET.¹
Notes Formerly CIP. Uk
Bibliography Includes bibliographical references and index
Subject System failures (Engineering)
Materials -- Fatigue.
Fracture mechanics.
Genre/Form Ebook
Author Ul-Hamid, Anwar.
Abbas, Nureddin Mohamed.
LC no. 2004303351
ISBN 0824757424
OTHER TI ENGnetBASE collection